About - HB Clay Resources

About Us - HB Clay Resources Sdn Bhd

HB Clay Resources Sdn Bhd commenced operations in August 2023 where its factory located in Sungai Petani, Kedah.

Benefit from more than 12 years of expertise from the renowned HO BROTHER BRICKS
SUPPLY SDN BHD, we have earned a strong reputation in clay brick making industry.
We employ the latest Kiln Roasting Technology from China, featuring an internal combustion technique which resulting in bricks with high compressive strength.

Quality Control

NEVER COMPROMISE

Currently, our factory produces 4 million pieces of bricks per month to meet the market demand. To ensure our brick quality can be consistently maintained, our trained personnel are frequently deployed to monitor and assist at various work sites.

Quality & Service Is Our Commitment !

Manufacturing Process

Generally all the procedures shown in production are experiencing Quality Control (QC) measures. These are part of the measures we apply through the operation.

1. Material Preparation

Material Selection: Quality clay is chosen as primary raw material.
Crushing: The selected clay is crushed into small pieces to make it more workable.
Mixing: The crushed clay is mixed with carbon, to serve as fuel for the internal combustion that occurs during firing.

2. Shaping & Cutting

The extruder will produce column and the column is cut by wire to produce individual bricks.
A Fully Automated Stacking
Operation is used to enhance the production efficiency.

3. Drying

Prior to entering the kiln, the unfired or green brick must be properly dried.
Moisture in the brick must be limited at this time to prevent certain mechanical defects from occurring when the brick is subjected to the intense heat of the kiln.
The drying process is done by placing the green brick in enclosed dryers which utilize excess heat from the firing kiln (cooling zone).

4. Firing

The dried bricks pass through a long length of the kiln moving on the rail.
The preheating, burning & cooling in zones varying in temperatures up to 1100°C.
This process hardens the clay and makes the bricks durable.

5. Packaging & Grading

After allowing the bricks to cool down, proper sorting, grading and packaging will be done.
Broken, twisted and mechanically defective bricks are discarded at this stage.
They are then set in stacks where can be wrapped and packaged for distribution.
Throughout the whole process, bricks are carefully monitored to achieve quality assurance.